I Tested 15 Cordless Sanders to Find the Best One in 2026

Ranked from Worst to First for Woodworkers and DIYers

If you’ve ever stood in the tool aisle staring at 15 different cordless sanders wondering which one is actually worth your money, you’re not alone.

So I bought and tested 15 of the most popular cordless random orbital sanders and ranked them from worst to first based on:

  • Vibration

  • Material removal

  • Dust collection

  • Ergonomics

  • Battery life

  • Price vs performance

If you're into beginner woodworking, upgrading your shop, or just tired of swirl marks in your finish, this guide will help you pick the right tool.

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This post contains affiliate links, which means I may earn a small commission if you buy through them—at no extra cost to you. It helps keep the tool deals coming, so thanks for your support! Prices are valid at the time of posting but are subject to change at any time.

Watch The Full YouTube Video Here: I Found GOLD at Harbor Freight! It Nearly Beat the Top Brands...

Why Buy a Cordless Sander?

When I first moved into my garage shop, I had one outlet powering everything — table saw, miter saw, shop vac. A cordless sander solved a lot of headaches.

Cordless is great for:

  • Small shops

  • Job sites

  • Quick sanding tasks

  • Avoiding extension cord chaos

But dust collection still matters.

Must-Have Accessories for Better Sanding

If your sander has a weird dust port, grab the DustRight Hose Adapter Kit. It’s saved me more frustration than I can count.

Sandpaper I Used in Testing

Quality paper makes a massive difference:

F Tier – Skip These

RIDGID 18V Sander

Underpowered and the pad struggled to maintain spin under pressure.

That means:

  • Slower sanding

  • Increased swirl marks

  • Potential finish issues

Not what I expected from RIDGID.

DeWalt 20V XR Random Orbital Sander

This one had serious vibration at first.

After retesting with better sandpaper, it improved significantly — but first impressions matter.

D Tier – Usable, But Not Great

Kreg 20V Random Orbital Sander

Not terrible. Not amazing.

The pad stops too easily under pressure, and vibration is noticeable. Dust collection was decent.

D tier.

Makita 18V Random Orbital Sander

Issues I ran into:

  • Small dust port

  • Noticeable pad buildup

  • Some vibration

I love Makita tools — this just isn’t their best effort.

RYOBI ONE+ HP Random Orbital Sander

Pros:

  • Affordable

  • LED light

  • Decent airflow

Cons:

  • High vibration

  • Hand fatigue over longer sessions

Good for light DIY. Not ideal for extended sanding.

C Tier – Solid Budget Performers

FLEX 24V Random Orbital Sander

Plenty of power and hard to stall the pad.

But in turbo mode, vibration increases significantly.

C tier.

Kobalt 24V Random Orbital Sander

At around $99, it’s a fair value.

Dust collection isn’t great, but for the price it’s reasonable — especially on sale.

B Tier – Very Good Options

Milwaukee M18 5” Random Orbital Sander

This one grew on me.

Pros:

  • Strong material removal

  • Solid dust collection

  • Bluetooth VacLink capability

  • Wide RPM range

Cons:

  • Back heavy

  • Higher price

Solid performer.

Craftsman V20 Random Orbital Sander

This one surprised me.

For around $69:

  • Low vibration

  • Good material removal

  • Decent dust collection

No variable speed — but at this price, it’s hard to complain.

Big value.

A Tier – Excellent Performance

Milwaukee M12 6” Sanders

Extremely smooth. Some of the lowest vibration in the entire test.

Only downside? Battery life.

Metabo HPT 18V Random Orbital Sander

Very smooth. Excellent dust collection.

The only complaint is the oversized dust bag.

A tier all day.

S Tier – Elite Performance

These are the sanders that stood out immediately. Smooth, powerful, excellent dust collection, and professional-level finish quality.

Bosch 18V Random Orbital Sander

This one impressed me more than I expected.

Pros:

  • Extremely smooth operation

  • Excellent dust collection

  • Well balanced

  • Great build quality

  • Lower vibration than most

Even though it tops out at 10,000 RPM (a little lower than some others), it removes material just fine.

If you're already in the Bosch cordless platform, this is an easy buy.

S tier without hesitation.

Hercules 20V Brushless Random Orbital Sander

This one shocked me.

I honestly expected it to land near the bottom. Instead, it turned out to be one of the smoothest sanders in the entire lineup.

Pros:

  • Extremely low vibration

  • Strong airflow through pad

  • Minimal buildup

  • Hard to stall under pressure

  • Around $55

For the price, this is one of the biggest value plays in cordless sanding right now.

If you’re a beginner woodworker or building a shop on a budget, this might be the sleeper pick of the year.

Easy S tier.

Makita 40V XGT 6” Random Orbital Sander

Now we’re talking premium performance.

Makita did something genius here.

They offloaded the battery.

Instead of hanging a big heavy battery off the back of the sander, it connects via a cord. That means:

  • Better balance

  • Less fatigue

  • Lighter feel in hand

  • More control

Pros:

  • Extremely smooth

  • 6” pad = 40% more sanding surface

  • Minimal vibration

  • Professional-level finish

Cons:

  • Premium price

If this broke tomorrow, I would buy it again.

Firmly S tier.

Festool 18V 6” Random Orbital Sander

This might be one of the most refined cordless sanders I’ve ever used.

Yes, it’s expensive. Very expensive.

But here’s what sets it apart:

  • Built-in adjustable rake light (incredible for spotting swirl marks)

  • Bluetooth battery integration

  • Extremely smooth performance

  • Excellent dust collection

  • Professional finish quality

That LED light is not a gimmick. It floods the surface so you can actually see imperfections while sanding.

Is it for everyone? No.

Is it elite? Absolutely.

S tier all day long.

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